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Roll No. .................................. |
First Semester [B.Tech] – December 2003
Paper Code : ETME – 107 Subject : Manufacturing Processes |
Time : 3 Hours |
Maximum Marks : 75 |
Note : Attempt any 5 questions in all. Give freehand sketch where necessary. |
Q1 |
( a ) |
Explain the following types of sand:
|
8 |
( b ) |
Why does the section of sprue reduce downwards? |
3 |
|
( c ) |
What is the importance of permeability in molding sands? |
2 |
|
( d ) |
Imagine a gating system without a riser. How does it affect the casting? |
2 |
Q2 |
( a ) |
What is the difference between hot chamber and cold chamber die casting? Explain one process with suitable diagrams. |
8 |
( b ) |
Explain centrifugal casting? How are the centrifugal casting methods classified? |
3 |
|
( c ) |
Why is the mold in permanent mold casting preheated? |
4 |
Q3 |
( a ) |
Define “forgeability”. On what factors does it depend? |
3 |
( b ) |
Write short notes on swages, tongs and flatters used in a forging shop. |
4 |
|
( c ) |
What is upset forging and how is it done? |
3 |
|
( d ) |
How are a forging hammer and drop hammer alike and how do they differ? |
5 |
Q4 |
( a ) |
Sketch and explain the working of an engineer's try square? |
6 |
( b ) |
What are the advantages of a twist drill over flat drill? |
4 |
|
( c ) |
What is the significance of accurate marking? |
3 |
|
( d ) |
What is the difference between a mallet and a hammer? |
2 |
Q5 |
( a ) |
Describe hems and seams used in sheet metal work. |
6 |
( b ) |
Explain the utility of various allowances for making components by sheet metal work. |
3 |
|
( c ) |
Differentiate between piercing, punching and blanking. |
6 |
Q6 |
( a ) |
With the help of neat sketches explain the “spot welding method”. |
5 |
( b ) |
Sketch the two polarities of DC supply and compare these for welding process. |
4 |
|
( c ) |
What is the purpose of coating on an arc welding electrode? |
3 |
|
( d ) |
Sketch the three types of flames used in oxy-acetylene. Gas welding give the uses of each. |
3 |
Write short notes on any THREE of the following:
Q7 |
( a ) |
Various edge preparations used for welding joints. |
3 x 5 |
( b ) |
Difference between welding, soldering and brazing. |
|
|
( c ) |
Types of files. |
|
|
( d ) |
Binders used in molding sand. |
|
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